DeVilbiss MG5-OLSTAT-3A Specifications

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MG5-OLSTAT-3A 6/18/99
General Manual
Oil Lubricated Single Stage Stationary
Air Compressors
SAFETY GUIDELINES - DEFINITIONS
Information for preventing damage to
equipment.
This manual contains information
that is important for you to know
and understand. This information
relates to protecting YOUR
SAFETY and PREVENTING
EQUIPMENT PROBLEMS . To
help you recognize this informa-
tion, we use the symbols to the
right. Please read the manual and
pay attention to these sections.
URGENT SAFETY INFORMATION - A HAZARD
THAT WILL CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
Information that you should pay
special attention to.
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
Call our Toll Free Number 1-800-888-2468, Ext 2 , to obtain the location of the nearest Authorized Service
Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
Model number of your product
Part number and description of the item you wish to purchase
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
TABLE OF CONTENTS
SAFETY GUIDELINES ........................................... 1
WARRANTY STATEMENT ..................................... 2
WARNING CHART ................................................. 3-4
SPECIFICATIONS ................................................. 5
GLOSSARY ............................................................ 5
DUTY CYCLE ......................................................... 5
GENERAL INFORMATION .................................... 5
ON-RECEIPT INSPECTION .................................. 5
DESCRIPTION OF OPERATION ........................... 6
INSTALLATION AND
BREAK-IN PROCEDURES ................................... 6-9
Location of Air Compressor ................................. 6
Anchoring Methods ............................................. 6
Verticle Units ........................................................ 6
Voltage and Circuit Protection ............................. 7
Lubrication and Oil ............................................... 7
Additional Regulators and Controls .................... 7
Break-in Procedures ............................................ 7
Wiring Instruction ................................................ 7
Piping ................................................................... 8
OPERATING PROCEDURES ................................ 9-10
Daily Start-Up Checklist ............................... 9
Normal Operation ......................................... 9-10
MAINTENANCE ..................................................... 10
Routine Maintenance Schedule .................... 10
SERVICE INSTRUCTIONS ................................ 11-12
Air Filter - Inspection and
Replacement ........................................................ 11
Oil - Checking and Changing .............................. 11
Check Valve - Inspection and
Replacement ........................................................ 11
Safety Valve - Inspection and
Replacement ........................................................ 11
Belt Replacement ................................................. 11
Belt Guard - Removal and Installation ................. 11
Adjusting Belt Tension......................................... 12
Pressure Switch - Replacement ........................... 12
Motor Overload Protector - Reset ........................ 12
Pulley and Flywheel - Alignment .......................... 12
Servicing Intake and Exhaust Valves .................... 12
STORAGE ............................................................... 12
TROUBLESHOOTING GUIDE ............................... 13-15
Available from Allparts Equipment and Accessories - 1-877-475-5660 - www.allpartsinc.com
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Summary of Contents

Page 1 - General Manual

MG5-OLSTAT-3A 6/18/99General ManualOil Lubricated Single Stage StationaryAir CompressorsSAFETY GUIDELINES - DEFINITIONSInformation for pre

Page 2 - THIS WARRANTY DOES NOT COVER:

10UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. DURING MAINTENANCE, YOU COULD BE EXPOSED TO VOLTAGESOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJ

Page 3 - IMPORTANT SAFETY INSTRUCTIONS

11SERVICE INSTRUCTIONSAir Filter - Inspection and ReplacementKeep the air filter clean at all times. Do not operatethe compressor with the air filter

Page 4 - WHAT CAN HAPPEN

12MANY SOLVENTS ARE HIGHLY FLAMMABLE AND AHEALTH HAZARD IF INHALED. ALWAYS OBSERVETHE SOLVENT MANUFACTURER'S SAFETY INSTRUC-TIONS AND WARNINGS.NO

Page 5 - SPECIFICATIONS

13TROUBLESHOOTING GUIDEPERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSEDAIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATT

Page 6 - DESCRIPTION OF OPERATION

14PROBLEM CAUSE CORRECTIONMotor overload protection switch hastripped.Possible defective starting capacitor.Possible defective motor.Tank pressure exc

Page 7 - Lubrication and Oil

15PROBLEM CAUSE CORRECTIONLoose belt.Tight belt.Loose pulley.Pulley misalignment.Loose belt.There is no oil in the compressor.It is normal for "s

Page 8 - Wiring of Compressor Units

2LIMITED WARRANTYONE YEAR FROM DATE OF PURCHASEAll merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to be fre

Page 9 - OPERATING PROCEDURES

3RISK OF BURSTINGRISK OFEXPLOSION OR FIREAIR TANKTHE FOLLOWING CONDITIONS COULDLEAD TO A WEAKENING OF THE TANK, ANDRESULT IN A VIOLENT TANK EXPLOSION:

Page 10 - MAINTENANCE

4HAZARDRISK OFELECTRICAL SHOCKRISK FROMFLYING OBJECTSRISK TO BREATHINGRISK FROMMOVING PARTSRISK OF BURNSWHAT CAN HAPPENYOUR AIR COMPRESSOR IS POWERED

Page 11 - SERVICE INSTRUCTIONS

5Refer to Outfit Part Listing for the specifications of your compres-sor. Use only a fuse or circuit breaker that is the same rating as thebranch circ

Page 12 - STORAGE OF COMPRESSOR OUTFIT

6Operate the air compressor in a clean, dry and well ventilated area.The air intake filter must be kept clear of obstructions which couldreduce air de

Page 13 - TROUBLESHOOTING GUIDE

7Compressors are shipped without oil. A small amountof oil may be present in the pump upon receipt of theair compressor. This is due to plant testing

Page 14

8PipingA typical compressed air distribution system below should be ofsufficient pipe size to keep the pressure drop between the supplyand point of us

Page 15

9INSTALLATION AND BREAK-IN PROCEDURES (cont'd)Typical Compressed Air Distribution SystemOPERATING PROCEDURESDaily Start-Up ChecklistPerform the f

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